// Project //

// Project //

3.3 Hectare Mineral Processing Facility

3.3 Hectare Mineral Processing Facility

ASSET TYPE

Industrial Bulk Aggregates

ASSET TYPE

Industrial Bulk Aggregates

ON SITE TIME

Under 30 Minutes

DELIVERABLES

Volumetrics & 3D Twin

DELIVERABLES

Volumetrics & 3D Twin

The Challenge: Non-Invasive Data Capture

The Challenge: Non-Invasive Data Capture

This project served as a benchmarking exercise to validate high-accuracy data acquisition on restricted-access industrial sites. The objective was to generate a survey-grade dataset for stockpile volumetric analysis without requiring physical site access for Ground Control Points (GCPs).

Aerial drone survey of a 3.3-hectare mineral processing facility for stockpile volumetric analysis.

Mission Planning & Regulatory Compliance

DJI drone flight planning interface for an industrial site survey, showing mission parameters: 3.3-hectare area, 1.08cm GSD, and real-time terrain follow enabled at 40m AGL.

Mission Planning & Regulatory Compliance

The flight was meticulously planned using DJI FlightHub 2, defining a 1.2km path optimized for consistent overlap and 3D reconstruction.

  • Operational Flexibility: Operating under an A2 CofC with high-performance, sub-2kg aircraft provides the agility required for the real world. This setup allows us to safely navigate tight industrial boundaries and public or residential areas efficiently, avoiding the restrictive exclusion zones required by GVC or PDRA-01 regulations.

  • Efficiency: The 33,100sqm area was captured in a single 9-minute flight window, maintaining a steady 2.8m/s to ensure zero motion blur across all 370 images.

Satellite-Derived Precision

Satellite-Derived Precision

To ensure georeferenced integrity without ground-based equipment, the mission utilized Galileo HAS (High Accuracy Service).

  • Precision without Access: By leveraging Phase 1 Galileo HAS corrections, we achieved enhanced horizontal and vertical positioning directly within the aircraft's metadata.

  • The Result: This established a validated digital foundation with consistent decimetre-level accuracy. It provides the spatial reliability required for repeatable volumetric measurements—all without the need for traditional RTK base stations or NTRIP corrections.

High-accuracy drone mapping using Galileo HAS corrections for georeferenced stockpile measurements.

The results confirm that while a traditional GCP workflow remains the gold standard for projects requiring absolute accuracy, Galileo HAS fundamentally redefines the requirements for rapid deployment. For georeferenced data acquisition on restricted sites, this method delivers the optimal balance of speed and precision—validating it as a reliable alternative when physical site access is constrained.

The Technical Capture

1.08cm GSD high-resolution drone imagery showing sub-centimetre surface detail for industrial asset inspection.

The Technical Capture

To achieve the required GSD (Ground Sample Distance) for detailed material analysis, the flight was executed at a constant altitude of 40m.

  • Data Density: Captured 370 high-resolution images over a 1.2km flight path.

  • Resolution: Achieved a GSD of 1.08cm/pix, providing the sub-centimetre detail necessary for precise edge-detection in stockpile bases.

  • Flight Dynamics: A steady velocity of 2.8m/s ensured zero motion blur, critical for high-quality point cloud generation.

The Result: Actionable Geospatial Data

The Result: Actionable Geospatial Data

The dataset was processed via Agisoft Metashape Professional, using structure-from-motion (SfM) algorithms to reconstruct the site’s complex geometry.

  • Dense Point Cloud: Generated a high-density 3D skeleton of the site for architectural and engineering reference.

  • Digital Twin & DSM: Created a survey-grade Digital Surface Model (DSM) used to calculate precise cut-and-fill volumes for bulk aggregate inventory.

  • Orthomosaic & Contours: Delivered a 1cm resolution site map and topographical contours for ongoing hydrological and site-flow management.

3D digital twin and high-density point cloud of an industrial site generated from survey-grade drone data.
Atom Geomatics Logo

Ready to digitise your site?

From high-resolution structural inspections to precision topographical mapping, we deliver the geospatial intelligence required to manage your industrial assets.

Ready to digitise your site?

From high-resolution structural inspections to precision topographical mapping, we deliver the geospatial intelligence required to manage your industrial assets.

Atom Geomatics Logo

Ready to digitise your site?

From high-resolution structural inspections to precision topographical mapping, we deliver the geospatial intelligence required to manage your industrial assets.